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THEORY OF ZEOLITE
FILTER MEDIA |
Using
BRZ™ natural
zeolite
in physical filtration systems offers several advantages, including:
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The high
internal and external surface area of BRZ™(@25m2/g)
exceeds that of quartz
by more than 10 times.
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BRZ™
pore space permeability for water transmission through the grains or
fragments
is 100% compared to non-permeable quartz grains.
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BRZ™
will tend to make slightly acidic (e.g. pH - 5.5-6.0) water more
near neutral.
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The amount, or
layer thickness of BRZ™
in the filtration systems can be much thinner
(smaller volume) than quartz sand systems - because of the high
“surface area and
pore space” of BRZ.
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BRZ™
fragments tend to be discoid shaped, rather than round, thus
presenting a large
surface area (per unit of mass) (see diagram below).
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The density of
2-4 mm granules of BRZ™
is about 55-60 lb/ft3, which is about half of that
of quartz grains of similar size. Thus the volume of one ton of BRZ™
is twice that of
quartz sand.
WATER PATHS FOR
QUARTZ VERSUS ZEOLITE IN FILTRATION

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Mineral:
Natural Zeolite
primarily clinoptilolite (see spec sheet)
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Size:
14 x 40 mesh
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Weight:
55 pounds
per cubic foot
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Sieve analysis:
Uniformly coefficient 1.8
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GRAS:
Classified “GRAS” generally regarded as safe
under (21 CFR Part 182.2729; 40
CFR Part 180.1001)
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Surface Area:
Surface
area 24.9 square meters/gm
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Porosity:
High porosity,
irregular surface
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Moisture:
Holds 55% of its
weight in water
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Hydrophilic:
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NSF:
Zeolite
based drinking water treatment product ANSI/NSF Standard 61
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Hardness:
Low clay, hard,
abrasion resistant
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Availability:
Sold under the label
“ChemSorb® Filter Granules” (BRZ™)
www.filterflowtech.com
COMPARISON OF
ZEOLITE FILTER PERFORMANCE VS CONVENTIONAL MEDIA:
Pressure Vessels
|
FILTER
MEDIA |
BED
COMPOSITION |
FILTRATION
RATING (nominal) |
SOLIDS LOADING
CAPACITY |
|
Sand
(6-12
gpm/ft2) |
20 x 40
mesh |
~20µ |
1X |
|
Sand/Anthracite
(6-12
gpm/ft2) |
#1
anthracite (66%)
20 x 40
mesh sand
(34%) |
~15µ |
1.4X |
|
Multimedia
(10-12
gpm/ft2) |
#1
anthracite (66%)
20 x 40
mesh sand
(30%)
# 50
garnet (15%)
# 16
garnet (10%) |
~12µ |
1.6X |
|
Zeolite*
(10-20
gpm/ft2) |
14 x 40
mesh (100%) |
~5µ |
2.8X |
COMPARISON OF
ZEOLITE FILTER PERFORMANCE VS CONVENTIONAL MEDIA:
Gravity Flow Beds
|
FILTER
MEDIA |
BED
COMPOSITION |
FILTRATION
RATING (nominal) |
SOLIDS LOADING
CAPACITY |
|
Sand
(2
gpm/ft2) |
20 x 40
mesh |
~20µ |
1X |
|
Sand/Anthracite
(2
gpm/ft2) |
#1
anthracite (66%)
20 x 40
mesh sand
(34%) |
~15µ |
1.4X |
|
Zeolite*
(4
gpm/ft2 design) |
14 x 40
mesh |
~5µ |
2.6 -
2.8X |
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BETTER FILTRATE CLARITY.
Typical sand/anthracite filter beds have a 12 to 15 micron nominal
filter rating. BRZ™ typically would have a nominal filer rating of less
than 5 microns.
This property greatly reduces the effluent turbidity,
generally measured in national turbidity
units (NTUs).
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INCREASED FLOW RATES IN GRAVITY SYSTEMS.
In a sand/anthracite filter media
system the flow rate is typically 1.2
to 2.0 gpm per square foot. In a BRZ™ filter media
system, the flow rate
is typically in the 4.0 gpm per square foot range.
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INCREASED FLOW RATES IN PRESSURE VESSEL SYSTEMS.
In a
sand/anthracite pressure vessel filter system the flow rates are
typically 6 to 7 gpm per square foot.
In a BRZ™ pressure vessel filter
system the flow rates are typically in the 12 to 15 (and sometimes 20)
gpm per square foot range.
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LOWER CAPITAL REQUIREMENT TO INCREASE FILTRATION CAPACITY.
Generally,
the capacity of a filter plant can be doubled with no
increase in the plant by switching the
filter media to BRZ™.
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FEWER BACKWASH CYCLES.
BRZ™ requires only
one half of the backwash cycles
that are required by sand/anthracite.
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LESS BACKWASH WATER.
The fewer backwash cycles generally cut the amount of
backwash water by
one third to one half. This means treating less backwash water and
greater plant capacity.
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GREATER LOADING DUE TO GREATER SURFACE AREA.
BRZ™
generally has
6 to 7 times the surface area as sand. This makes BRZ
a much better filter media with
greater holding capacity.
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REMOVAL OF HEAVY METAL CATIONS, NITROGEN, CHLORAMINES, CERTAIN ORGANIC
HYDROCARBONS, AND MANY OTHER CONTAMINANTS.
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LONG FILTER BED LIFE.
The anticipated
filter bed life of BRZ™ is 10 years.
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LAND APPLICATION OF SPENT BRZ FILTER BED.
Under most
conditions,
BRZ™ filter bed can be applied to lawns and gardens as soil
amendments.
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SIMPLER HANDLING
Zeolite, monomedia, beds simplify materials handling, shipments
and bed
loading.
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BETTER CLEANING
Active, dynamic, bed
tumbling and mixing during backwash
efficiently cleans bed granules.
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Sand/anthracite and multimedia bed replacement
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Surface and ground water filtration.
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Economical filter beds upstream to RO and Nano-membranes.
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BEAR RIVER
ZEOLITE FOR PHYSICAL FILTRATION BARRIER TO PATHOGENS SUCH AS
BACTERIA AND BACTERIAL SPORES |
Physical filtration
barriers for accumulation or collection of microorganisms in water that
endanger human health have been in focus during the last several years.
BRZ will be an ideal collector of pathogens such as Giardia,
cryptosporidium, and other bacteria and their spores. Most of these
organisms and their spores are in the size range of 0.5-10 micrometers
(microns). In contrast, the water permeable pores in BRZ are mostly
smaller than .05 microns; therefore the zeolite fragment
or granule can
“surface collect” a high percentage of these microorganisms while the
water
passes through the zeolite fragment.
The U.S. drinking
water standards for microorganism pathogens, and turbidity can be most
easily
met using a natural, relatively low-cost material, such as BRZ
rather than ”sand” which is chiefly
quartz grains.
Figure 1. SEM
photomicrograph of a Bear River Zeolite granule (ChemSorbŇ
Filter
Granules)
showing micromineral,
projections on the surface. [Note the 10m
calibration
bar at the upper left]. The micro-projects effectively trap suspended
solids in water.
Figure 2. High magnification (SEM)
of a Bear River Zeolite granule (ChemSorbŇ
Filter Granule)
showing detail of the mineral,
micro-projections. [Note the calibration bar at
the upper left].
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